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To work harden without marking the wire - I use a plastic mallet on a steel bench block. Your rawhide mallet is just fine.
The chasing hammer is made to hit tools - you don't want a high shine face because it may slip off the tool. A planishing hammer is to move metal - may work just fine for hardening wire, but you ...
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perhaps think about keum boo instead of soldering
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I use sparex, warm - the little can seems to last forever. If it ever runs out I'll use pool chemicals.
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That pin is super! Your engraving is very nice, really good job!
I've taken an engraving class and did some practicing and frankly gave up - maybe it's time to go back to the ball....
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Try Urbanmaille.com, bluebuddhaboutique.com & spiderchain.com - if you don't see what you want, email me, I can cut rings in any size you want.
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Silver is a very good heat conductor so you must heat the entire piece of metal. I would use the biggest tip I have and blast the heat. You do not want a pointy flame, but a big bushy flame. If you're heating from the bottom I assume you're using a tripod(?) - if so, that is a big heat sink.
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I think you'll need a wax carver - maybe a CAD/CAM designer can do it....go over to Orchid (ganoksin.com) and post.
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If you're going to solder, especially a bezel - the glass goes last. There is just no two ways about it.
I make sea glass jewelry (you can see some examples in my etsy store), these are my steps (which are really no different than any other soldering job):
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If ...
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Setting the stone or in this case glass, is the last thing that should be done - all the soldering should be done first. Unless you're really careful - really careful, when you solder on that jump ring, your glass is going to crack.
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Fantastic work! I looked at every piece on your website - I love the textures & complexity of your work and your inlay pieces are wonderful.